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Manufacturing

Manufacturer Reduces Safety Incidents 45% with AI Vision Monitoring

Deploying computer vision on Azure across production floors to detect PPE violations, near-misses, and hazardous conditions in real time.

Solution
AI Vision Monitoring
Industry
Manufacturing & Industrial
Company Size

Project Overview

client
Heavy Manufacturing Operator
industry
Manufacturing & Industrial
solution
AI Vision Monitoring
technologies
Azure AI Custom Vision, Azure IoT Edge, Microsoft Fabric, Power BI, Microsoft Sentinel
duration
5 Months
region
MENA

The Challenge

Safety relied on intermittent manual observation, with most near-misses going unreported and incidents only investigated reactively.

  • 1Manual safety observation missing most near-misses
  • 2Reactive investigation only after incidents occurred
  • 3No real-time intervention for hazardous behavior

Our Solution

CloudGate deployed edge-based computer vision across high-risk areas with real-time alerting and pattern analysis.

  • Edge-based vision detection of PPE violations and hazardous behavior
  • Real-time alerting to supervisors and zone managers
  • Pattern analytics identifying systemic safety risks

The Results

-45%
RECORDABLE INCIDENT RATE
10x
NEAR-MISS DETECTION
Real-time
HAZARD INTERVENTION
  • Achieved best safety record in company history during deployment year

Technologies Used

Azure AI Custom VisionAzure IoT EdgeMicrosoft FabricPower BIMicrosoft Sentinel

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