Manufacturing
Manufacturer Reduces Safety Incidents 45% with AI Vision Monitoring
Deploying computer vision on Azure across production floors to detect PPE violations, near-misses, and hazardous conditions in real time.
Solution
AI Vision Monitoring
Industry
Manufacturing & Industrial
Company Size
Project Overview
client
Heavy Manufacturing Operator
industry
Manufacturing & Industrial
solution
AI Vision Monitoring
technologies
Azure AI Custom Vision, Azure IoT Edge, Microsoft Fabric, Power BI, Microsoft Sentinel
duration
5 Months
region
MENA
The Challenge
Safety relied on intermittent manual observation, with most near-misses going unreported and incidents only investigated reactively.
- 1Manual safety observation missing most near-misses
- 2Reactive investigation only after incidents occurred
- 3No real-time intervention for hazardous behavior
Our Solution
CloudGate deployed edge-based computer vision across high-risk areas with real-time alerting and pattern analysis.
- Edge-based vision detection of PPE violations and hazardous behavior
- Real-time alerting to supervisors and zone managers
- Pattern analytics identifying systemic safety risks
The Results
-45%
RECORDABLE INCIDENT RATE
10x
NEAR-MISS DETECTION
Real-time
HAZARD INTERVENTION
- Achieved best safety record in company history during deployment year
Technologies Used
Azure AI Custom VisionAzure IoT EdgeMicrosoft FabricPower BIMicrosoft Sentinel
