Solution Manufacturing
Computer Vision Quality Inspection for Manufacturing Lines
AI visual inspection on Azure for discrete manufacturers that replaces manual quality control with real-time defect detection at line speed.
99.2%Defect detection accuracy
100%Line coverage
-75%Customer complaints
Typical outcomes for this kind of engagement. Results depend on your data and starting point.
THE CHALLENGE
Manual visual inspection can cover only a fraction of output at line speed, so defects reach customers and trigger returns, credit notes and recall events.
- Manual inspection covering only a sample of output
- Inconsistent quality decisions between inspectors and shifts
- Customer-detected defects triggering returns and recalls
OUR APPROACH
CloudGate deploys AI visual inspection running on Azure IoT Edge at line speed, with defect detection models built in Azure AI Custom Vision and trained on the manufacturer's own labeled production imagery.
- Custom defect detection models trained on labeled production imagery
- Edge inference at full line speed via Azure IoT Edge
- Full inspection coverage replacing manual sampling
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