Home/Case Studies/Industrial Operator Lifts OEE from 64% to 81% with Plant Analytics
Manufacturing

Industrial Operator Lifts OEE from 64% to 81% with Plant Analytics

Implementing an OEE and plant performance analytics platform on Microsoft Fabric, with real-time dashboards and AI-driven loss root-cause analysis.

Solution
Plant Analytics
Industry
Manufacturing & Industrial
Company Size

Project Overview

client
Process Industries Operator
industry
Manufacturing & Industrial
solution
Plant Analytics
technologies
Microsoft Fabric, Azure IoT Hub, Power BI, Azure OpenAI, Power Apps
duration
6 Months
region
MENA

The Challenge

OEE was tracked manually in spreadsheets, with no consistent definition across plants and weeks of lag in identifying loss causes.

  • 1Manual OEE tracking with inconsistent definitions across plants
  • 2Weeks of lag in identifying production loss root causes
  • 3Limited continuous-improvement culture due to data invisibility

Our Solution

CloudGate built a unified OEE and plant performance platform with real-time dashboards and AI-driven loss attribution.

  • Real-time OEE tracking with standardized definitions across plants
  • Automated loss attribution with AI-driven root cause hypotheses
  • Tier 1–4 operational reviews powered by live data

The Results

81%
OEE (FROM 64%)
Real-time
LOSS VISIBILITY
60%
FASTER IMPROVEMENT CYCLE
  • Embedded data-driven continuous improvement across 9 plants

Technologies Used

Microsoft FabricAzure IoT HubPower BIAzure OpenAIPower Apps

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