Manufacturing
Industrial Operator Lifts OEE from 64% to 81% with Plant Analytics
Implementing an OEE and plant performance analytics platform on Microsoft Fabric, with real-time dashboards and AI-driven loss root-cause analysis.
Solution
Plant Analytics
Industry
Manufacturing & Industrial
Company Size
Project Overview
client
Process Industries Operator
industry
Manufacturing & Industrial
solution
Plant Analytics
technologies
Microsoft Fabric, Azure IoT Hub, Power BI, Azure OpenAI, Power Apps
duration
6 Months
region
MENA
The Challenge
OEE was tracked manually in spreadsheets, with no consistent definition across plants and weeks of lag in identifying loss causes.
- 1Manual OEE tracking with inconsistent definitions across plants
- 2Weeks of lag in identifying production loss root causes
- 3Limited continuous-improvement culture due to data invisibility
Our Solution
CloudGate built a unified OEE and plant performance platform with real-time dashboards and AI-driven loss attribution.
- Real-time OEE tracking with standardized definitions across plants
- Automated loss attribution with AI-driven root cause hypotheses
- Tier 1–4 operational reviews powered by live data
The Results
81%
OEE (FROM 64%)
Real-time
LOSS VISIBILITY
60%
FASTER IMPROVEMENT CYCLE
- Embedded data-driven continuous improvement across 9 plants
Technologies Used
Microsoft FabricAzure IoT HubPower BIAzure OpenAIPower Apps
