Solution Manufacturing
EV Battery Cell Quality and Full Genealogy Traceability
Capture cell-level process and test data with full genealogy from cell to module to pack, so a suspect condition is contained to the exact units affected rather than an entire build period.
Cell-levelGenealogy through module and pack
MinutesTo scope an affected population
ImmutableRetention for regulatory lifetime
Typical outcomes for this kind of engagement. Results depend on your data and starting point.
THE CHALLENGE
Battery manufacturing produces quality escapes that only become apparent in the field, and without cell-level genealogy the only safe containment is every pack built in the suspect window, which can be a hundred times the number actually affected.
- Containment scoped to entire build windows because cell-level genealogy does not exist
- Process data captured per batch, so field failures cannot be correlated to causal parameters
- Cell to module to pack relationships not retained, breaking the traceability chain
OUR APPROACH
CloudGate captures process and test data at cell level through every station, maintaining parent-child genealogy from raw material lot through cell, module and pack.
- Cell-level process and test capture at every station rather than batch-level sampling
- Full genealogy from material lot through cell, module and pack, retained end to end
- Process parameter correlation against end-of-line test and field performance
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